Corrections to mixture problems occurring during delivery of a mixture may be possible up until the moment of placing the SMA. The moment the SMA layer appears behind the screed plate of a paver, the chances of improving the quality diminish to a minimum. After that time only compaction is possible; errors made during the design and manufacturing stages can no longer be corrected.
The vital elements of spreading an SMA layer include the following: [62]
10.3.1
Layer Thickness
An SMA layer thickness should not be less than three times the maximum aggregate size in the mixture, and in principle, not greater than four times (higher ratios allow better compactability). An appropriately selected layer thickness with regard to gradation enables suitable compaction of the layer (reaching the expected compaction factor). For details on selecting SMA gradation, please refer to Chapter 6.
The layer thickness exerts a considerable influence on the speed of cooling of the layer, eventually involving temperature problems of various types (see Chapter 11). To put it briefly, the thinner the SMA layer, the more difficult the compaction. In addition, a thin layer cools off fast, magnifying compaction problems.